Tight rolls through centre drive and pressure roller
This winder produces consistently tight rolls of artificial grass or high-piled carpet, including qualities that would sag between the winding rollers on a conventional winder. The core is placed by the operator who then attaches the fabric, after which the winding cycle runs automatically. An expansion shaft in the tube is driven by a centre drive, which builds up tension right from the start of the cycle, while a pressure roller compacts the roll further as it grows. Combined with the speed difference between the separately driven winding rollers, this gives full control over the winding quality. The finished roll can be finished with a basic one-layer stretch film on the winder itself; to ready it for a final packaging of choice on another station without losing tension.
Advantages
- Perfectly controllable winding quality through combined use of pre-tension control, speed difference winding rollers and centre drive
- Ability to wind longer roll lengths with the same diameter
- Possibility to automatically cut the sewing seam and/or samples
- Edge-controlled for straight roll edges
- Wound rolls can be wrapped with stretch film on the winder
- Reproducible and easily adjustable wrapping quality by using recipes
- Safe and energy efficient
- Wind not only artificial grass, also other carpet qualities such as tuft and needle felt
Specifications
- Scope: Artificial grass, needle felt and tufted carpet
- Fabric width: up to 5.2 m
- Roll weight: up to 1,200 kg
- Roll diameter: up to 1,600 mm
- Tube diameter: 4” (On customer request)
- Winding speed: up to ±45 m/min
- Maximum production speed: 12m/min
- Can be wound with the pile in or with the pile out
- Winding principle: surface winder where fabric comes from between the rollers that are separately driven and with centre drive
- The artificial grass is attached to the core manually
- Automatic cross cutting
- Can be expanded with a roller conveyor and/or packaging system
- Data interface with MES/ERP possible
Realisations in the spotlight
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We are happy to help you
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